Introducing the new, thicker fitted diapers!

And the winner is . . .

 

My testers, from this post.

 

The thicker fitted diaper! 

I'm really excited about this!! I thought I loved my fitted diaper design the way it was - after all, I've been making & selling it the same way for over 4 years.  But, there were things I've been wanting to try, and having tried them, it's time for a change - an upgraded design! 

Serging the edges cut so much time off making a diaper that I could use more layers of better, thicker fabric and still offer the diapers at a reasonable price. I've been testing these two diapers out with heavy use for over two months and the thicker diaper is my favorite for several reasons - most of which boil down to one main reason: well, it's thicker. 

The outer printed flannel remains the cute cotton flannel prints that I've always used, but the inner layers including the pocket are now made with thicker, double-napped diaper flannel.  Making the diaper with 3 full layers plus a pocket means the diaper now offers 7 layers of flannel (5 of which are the thicker diaper flannel) when the front flap is folded fully to the inside for smaller babies.

Having the diaper made with better thicker fabric means it's more absorbent, more durable, and it holds its shape.  The serged edges also offer something else - better poop containment! 

Because the new fitteds hold their shape, the fit will be a bit different; although the same pattern is used, the thicker fabric stretches less.  Speaking of stretching less, the bamboo diapers got an upgrade, too.  The bamboo velour fitted diapers are now made with not one, but TWO layers of double-napped diaper flannel sandwiched between the bamboo velour and the bamboo fleece, giving baby 9 layers of fabric when the front flap is folded fully to the inside for smaller babies.

As usual, absorbency needed depends on baby's age and wetting habits, so there will always be the inner pocket available for stuffing additional absorbency.  The diapers are wide between the legs, but the fabric will relax after a few washes.

My fleece diaper covers will also be changing to serged edges, while the cotton-outer (and fancy floral ones) will remain turn & topstitched for the time being, though that may change in the future.

greenchildcreations.etsy.com

 

What's new!

Two new testers ready for action!

Sewing diapers for 4 years has given me time to test out different fabrics - I mean really test. I've tested the fabric by different wash routines, different detergents, and different drying methods. I admit, as a busy parent most of the time I take the most convenient route and don't treat my son's diapers as nicely as I should, since I can easily make more. I know that both using bleach and putting the diapers in the dryer weakens the fabric, shortening the lifespan of the natural-fabric diaper.  I've been using Cozy flannel for the interior layer & pocket of my flannel fitted diapers, and do not always see equal quality through the entire bolt of fabric. It's one thing if you're treating your diapers nicely, but when you're like me and treat them less-than-nice they just don't last as long as they should and that doesn't make this Mama happy! I pride myself on making a quality product!

 

So, it is time to test out actual "diaper flannel".  Diaper flannel is napped on both sides and is a thicker, stronger fabric than Cozy flannel. And I've been itching to try serging the edges rather than how I make them now, which is turned & topstitched.  Overall, I think turned & top stitched has a neater, cleaner look, but serging the edges takes so much less sewing time that it allows me to use better quality (re: more expensive) fabrics and still offer the diapers at a reasonable price.

 

The two tester diapers above are each made differently - although both have serged edges and use diaper flannel for the interior layers, the dinosaur diaper on the left is made in my usual 3 layer style - 1 layer printed Snuggle flannel, 1 inner layer diaper flannel, 1 inner diaper flannel pocket, while the bears/deer camo print has an extra full inner layer of diaper flannel making it even thicker.

 

Today was their first day in action.  My thoughts so far: having serged edges rather than turned/top stitched made the diapers just a tiny little bit bigger, but that could be pared down by cutting off more of the edge when serging.  The thicker one that has 3 full layers of flannel (1 snuggle flannel, 2 diaper flannel) and the pocket made of diaper flannel - since it's thicker, it looks wider when on the child just because it's thicker overall and is holding it's shape that way. I can't wait to see how they hold shape after repeated washings!  The snuggle flannel scrunches up when dried in the dryer, and I'm hoping using the thicker diaper flannel will eliminate that scrunchiness.

The hardest part about testing the new fabric is going through months of heavy use before being able to make an accurate judgement.  I do think the diaper flannel will be better, but only time will tell!

greenchildcreations.etsy.com